Amorphous E Core
Sunbow iron-based amorphous alloy ’s unique non-crystalline structure possess excellent physical and magnetic properties to cut cores, such as: small thickness(24μm), low coercivity (2.4A/m) and good frequency response to permeability(20KHz).
Product Introduction
In material science, amorphous is a solid whose internal microstructure lacking of long-range order that is characteristic of a crystal.
Amorphous is also called metallic glass.
After metal becomes amorphous, a subsequent heat treatment transforms the initially amorphous microstructure into new form in which fine crystalline grains (average grain diameter of 10-40 nm) embedded in an amorphous residual phase. The new form is called nanocrystalline.
Sunbow's iron-based amorphous alloy is a product series which are universal solutions in many aspects to commonly use ferrite, silicon steel and iron powder materials, such as: power transformer, inductor, reactor, rotor & stator...
Sunbow iron-based amorphous alloy 's unique non-crystalline structure possess excellent physical and magnetic properties to cut cores, such as: small thickness(24μm), low coercivity (2.4A/m) and good frequency response to permeability(20KHz).
Sunbow creative cutting technique and unique ceramic coat-spraying technique prevents short circuit of eddy which is caused by connection of laminated layers in core's cutting surface and seals cores off air and protects from scratch and heat.
Great properties and production techniques combine strength and hardness with flexibility and toughness, enable our cores can help our customers and partners around the globe reduce their operating costs, strengthen energy conservation efforts and increase application efficiency.
Applications:
High-frequency transformers for X-ray CT, induction heating equipment, welding machines, and communication equipment; inductance of power regulators for photovoltaics, wind power generation, and fuel cells; inductance of boost/buck converters for HEV, FCV, and UPS.
power transformer, high speed motor (rotor & stator), welding machine, induction heating, medical equipment (X-ray & CT), inductor and reactor (EV/HEV/FCV-Bulk & Boost, solar & wind-inverter, automation-converter & UPS, military)
Performance features
The core loss of SWAEC series cutting cores is much lower than that of other magnetic metal materials.
●SWAEC series cutting cores have high saturation flux density (Bs=1.56T) and low core loss characteristics, allowing the applications with high working flux density in design.
●SWAEC series cutting core can be used at -55 ° C ~ 155 ° C.
●Thickness (24μm) - smaller eddy & loss
●Coercivity (2.4A/m) - smaller hysteresis loss
●High Frequency(≤20KHz) - wider working range
●Big Saturation Flux Density (1.56T)- smaller dimension and less weight
●HIGH-LIGHT
●Creative Cutting Technique
●Eliminates short circuit of eddy, which is caused by connection of laminated layers in core's cutting surface; make temperature-rise and iron loss smaller and lower.
|
Part Code SWAEC… |
Length a/mm |
Width b/mm |
Window length c/mm |
Window width d/mm |
Leg Width e/mm |
Height f/mm |
Weight g |
|
068-E001 |
68.8+3.0 |
74.0+2.0 |
32.8 |
10.0 |
18.0+1.0 |
15.0+0.5 |
396.0 |
|
084-E002 |
84.0+3.0 |
92.0+2.0 |
40.0 |
13.0 |
22.0+1.0 |
20.0+0.5 |
790.0 |
|
084-E003 |
84.0+3.0 |
92.0+2.0 |
40.0 |
13.0 |
22.0+1.0 |
25.0+0.5 |
987.0 |
|
088-E004 |
88.0+3.0 |
128.0+2.0 |
40.0 |
28.0 |
24.0+1.0 |
30.0+0.5 |
1551.0 |
|
094-E005 |
94.0+3.0 |
92.0+2.0 |
50.0 |
13.0 |
22.0+1.0 |
30.0+0.5 |
1314.0 |
|
108-E006 |
108.0+3.0 |
132.0+2.0 |
60.0 |
30.0 |
24.0+1.0 |
20.0+0.5 |
1241.0 |
|
108-E007 |
108.0+3.0 |
108.0+2.0 |
56.0 |
15.0 |
26.0+1.0 |
25.0+0.5 |
1480.0 |
|
108-E008 |
108.0+3.0 |
108.0+2.0 |
56.0 |
15.0 |
26.0+1.0 |
30.0+0.5 |
1777.0 |
|
108-E009 |
108.0+3.0 |
108.0+2.0 |
56.0 |
15.0 |
26.0+1.0 |
35.0+0.5 |
2073.0 |
|
109-E010 |
109.0+3.0 |
109.0+2.0 |
57.0 |
15.5 |
26.0+1.0 |
30.0+0.5 |
1800.0 |
|
109-E011 |
109.5+3.0 |
109.6+2.0 |
57.5 |
15.8 |
26.0+1.0 |
30.0+0.5 |
1812.0 |
|
120-E012 |
120.0+3.0 |
150.0+2.0 |
56.0 |
27.0 |
32.0+1.0 |
25.0+0.5 |
2166.0 |
|
132-E013 |
132.0+3.0 |
158.0+2.0 |
80.0 |
40.0 |
26.0+1.0 |
20.0+0.5 |
1685.0 |
|
132-E014 |
132.0+3.0 |
136.0+2.0 |
68.0 |
20.0 |
32.0+1.0 |
40.0+0.5 |
3591.0 |
|
134-E015 |
134.0+3.0 |
136.0+2.0 |
70.0 |
20.0 |
32.0+1.0 |
25.0+0.5 |
2276.0 |
|
134-E016 |
134.0+3.0 |
136.0+2.0 |
70.0 |
20.0 |
32.0+1.0 |
30.0+0.5 |
2731.0 |
|
134-E017 |
134.0+3.0 |
136.0+2.0 |
70.0 |
20.0 |
32.0+1.0 |
40.0+0.5 |
3641.0 |
|
134-E018 |
134.0+3.0 |
136.0+2.0 |
70.0 |
20.0 |
32.0+1.0 |
45.0+0.5 |
4096.0 |
|
138-E019 |
138.0+3.0 |
140.0+2.0 |
78.0 |
25.0 |
30.0+1.0 |
40.0+0.5 |
3643.0 |
|
140-E020 |
140.0+3.0 |
180.0+2.0 |
60.0 |
30.0 |
40.0+1.5 |
40.0+0.5 |
4964.0 |
|
143-E021 |
143.5+3.0 |
160.0+3.0 |
83.5 |
35.0 |
30.0+1.5 |
50.0+0.5 |
6513.2 |
|
150-E022 |
150.0+3.0 |
155.0+3.0 |
80.0 |
25.0 |
35.0+1.5 |
65.0+1.0 |
5663.2 |
|
157-E023 |
157.0+3.0 |
190.0+2.0 |
77.0 |
35.0 |
40.0+1.5 |
20.0+0.5 |
2828.0 |
|
159-E024 |
159.0+3.0 |
164.0+2.0 |
83.0 |
25.0 |
38.0+1.5 |
35.0+0.5 |
4511.0 |
|
159-E025 |
159.0+3.0 |
164.0+2.0 |
83.0 |
25.0 |
38.0+1.5 |
40.0+0.5 |
5156.0 |
|
159-E026 |
159.0+3.0 |
164.0+2.0 |
83.0 |
25.0 |
38.0+1.5 |
50.0+0.5 |
6445.0 |
|
166-E027 |
166.0+3.0 |
164.0+2.0 |
90.0 |
25.0 |
38.0+1.5 |
60.0+0.5 |
8047.0 |
|
171-E028 |
171.8+3.0 |
191.2+2.0 |
77.0 |
24.5 |
47.4+1.5 |
40.0+0.5 |
6764.0 |
|
173-E029 |
173.0+3.0 |
202.0+2.0 |
84.0 |
35.0 |
44.0+1.5 |
25.0+0.5 |
4182.0 |
|
173-E030 |
173.0+3.0 |
202.0+2.0 |
85.0 |
35.0 |
44.0+1.5 |
50.0+0.5 |
8407.0 |
|
173-E031 |
173.0+3.0 |
202.0+2.0 |
85.0 |
35.0 |
44.0+1.5 |
65.0+0.5 |
10929.0 |
|
180-E032 |
180.0+3.0 |
223.0+2.0 |
74.0 |
32.0 |
53.0+1.5 |
25.0+0.5 |
5083.0 |
|
185-E033 |
185.0+3.0 |
230.0+2.0 |
85.0 |
40.0 |
50.0+1.5 |
50.0+0.5 |
11311.0 |
|
185-E034 |
185.0+3.0 |
230.0+2.0 |
85.0 |
40.0 |
50.0+1.5 |
70.0+0.5 |
14396.0 |
|
185-E035 |
185.0+3.0 |
230.0+2.0 |
85.0 |
40.0 |
50.0+1.5 |
85.0+0.5 |
17481.0 |
|
192-E036 |
192.0+3.0 |
246.0+2.0 |
88.0 |
45.0 |
52.0+1.5 |
30.0+0.5 |
6762.0 |
|
197-E037 |
197.1+3.0 |
241.4+2.0 |
79.5 |
32.5 |
58.8+1.5 |
30.0+0.5 |
7306.0 |
|
215-E038 |
215.0+3.0 |
210.0+3.0 |
135.0 |
45.0 |
40.0+1.5 |
60.0+0.5 |
11691.0 |
|
215-E039 |
215.0+3.0 |
260.0+2.0 |
95.0 |
40.0 |
60.0+1.5 |
85.0+0.5 |
23624.0 |
|
237-E040 |
237.0+3.0 |
278.0+2.0 |
105.0 |
40.0 |
66.0+1.5 |
85.0+0.5 |
28895.0 |
*Customization: other dimensions are available to be customized.
FAQ:
Q: Are you trading company or manufacturer?
A: We are professional manufacturer specialized in the design,development and production of new-type amorphous,nanocrystalline,silicon steel sheets and other magnetic materials and components.
Q: What's your production capacity ?
A: The annual production capacity of amorphous&nanocrystalline ribbon is 600 tons;
The annual production capacity of power electronic core is 35 million;
C-type iron core annual production capacity of 240 tons;
The annual production capacity of reactors is 50,000;
Three steps to start your customization today!
1. Tell us what you need, please call 021-63306968 Or send email to :sales@sunbowgroup.com
As every application has its own characteristics and requirements.
We provide customized services according to your application
Just tell us your design concept and basic parameters
2. Get solution & quote
We will work on the best solution and provide primarily specification& quote for your review.
3. Sample production and mass production
We will start mass production after customer confirmation and validation of samples.
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